Proportioning Testing of Fire Fighting Foam
Verifying that a firefighting foam system accurately proportions foam and water is critical to the system’s effectiveness in the event of a fire. If the premix solution is mixed too lean—not enough foam concentrate and too much water—it may not be able to extinguish the fire. If the premix solution is mixed too rich—too much foam concentrate and not enough water— there is a risk running out of foam before the fire is fully extinguished.
NFPA 25 – Standard for the Inspection, Testing and Maintenance of Water-Based Fire Protection Systems, 2014 Edition, recommends that foam systems be flowed annually and that the foam solution be tested to verify the concentration.
Furthermore, NFPA 11 – Standard for Low-, Medium-, and High-Expansion Foam, 2010 Edition recommends the following in Section 11.6.4 – “Foam concentration shall have one of the following proportions:
not less than the rated concentration and
no more than 30 percent above the rated concentrate or 1 percentage point above the rated concentration (which-ever is less).” NFPA 11, Annex B recognizes three methods for determining the concentration of a foam solution. The foam solution can be analyzed using a refractometer or a conductivity meter. Alternatively, the concentration can be determined by measuring the flow rates of both the water and the foam solution.
In order to calculate the concentration of the foam solution using either refractive index or conductivity, foam and water are mixed at known concentrations and the refractive index or conductivity of the known solutions are compared to the unknown system solution. In order to ensure accuracy, the following items should be considered:
The standard solutions must be mixed accurately.
The water used to mix the standard solutions must be representative of the water used in the foam proportioning system. This is particularly important when using the conductivity method as the conductivity of the water can vary significantly
The foam concentrate used to mix the standard solutions must be representative of the foam concentrate used in the foam proportioning system. Keep in mind both the refractive index and conductivity of different brands of foam concentrate can vary significantly and can also vary significantly from lot to lot of the same brand of concentrate.
The refractometer or conductivity meter must provide an accurate value and variables such as temperature must be taken into account
The system solution must be generated at the flowrates that mimic the flows in a fire situation
Often times, the proportioning verification is completed in the field. The advantage of field verification is the system can be immediately adjusted should it be out of specification. However, the advantage of running the verification testing in a laboratory, is the values will be more accurate. This is because the mixing and testing is more accurate and the variables affecting the result can be controlled. Should you determine laboratory testing is required, a representative sample of the concentrate and water must be sent to the laboratory along with a sample of the solution generated from the system.